Assembly System

The customer required a user-friendly compact system, with fully automated process capability centered on repeatability and quality. An eight-station rotary dial plate was used to transport and introduce each part to precision process stations. Magazines were provided for loading base components and unloading finished product. The machine includes pick and place, magnet placement, heat staking, dispensing of an adhesive gasket (reel-to-reel), part flipping and heat sealing. Two discrete vision inspection stations provide dynamic process control and placement accuracy of key components. Fully interlocked safety enclosure provides operator safety while the Touch Screen HMI facilitates ease of control.

RFNS

We design and build custom fixtures to streamline your manual manufacturing operations and minimize costs so you can create reliable, uniform products safely and with accuracy. Our fixtures advance your product development by improving its consistency and quality. You are guaranteed to raise your economy of production and diminish employee fatigue by transferring time-consuming repetitive tasks to customized ergonomic fixtures.

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RFNS

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RFNS

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RFNS

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Client Testimonials

Sandeep and his impressive team bring together a rare set of skills and have proven themselves time and again for our group at Tesla. We’ve worked with Nexus Automation for design and machining work on numerous occasions and they’ve always met our deadlines. Their process has been seamless. I like working with Sandeep because he carefully listens to our requirements and goes out of his way to offer the best solutions/consultations no matter how busy he is. Our communications have always been honest and transparent, and I find Sandeep a pleasure to work with.

Harsha M

I’m thoroughly impressed by Nexus Automation’s efficiency and quality work. We hired Nexus for a project that involved unique, complex details requiring attention to detail to tedious work — and we were impressed by the ease with which Sandeep and his team handled it all. Nexus Automation was able to accommodate our fluid schedule and completed the work ahead of schedule. Nexus team proved to us that they are more than capable of handling a project, start to finish, for high-profile, highly scrutinized industry-leading client.

Rob P

Sandeep (Nexus Automation) has provided support for numerous fast-paced projects of various sizes over the past year and half for me and my team, ranging from custom part manufacture to build-to-print systems to mechanical design. I have been able to rely on him and his team to deliver on time, and he has been able to accommodate any changes with ease. I’m continually impressed by his dedication and involvement – whenever unexpected issues come up, he steps in to quickly fight fires and solve problems. I truly enjoy working with Sandeep due to his humor, humility, and insight.

Nick P

Sandeep helped take conceptual drawings and models of our combined cell-isolation liquid-handler prototype to a fully-designed, working medical instrument. Sandeep and his experienced team of engineers and machinists were able to fabricate this machine in an incredibly fast 8-week time period! During the design process, Sandeep was always available to provide feedback and recommendations on our evolving design and was more than happy to make changes on the fly. I would recommend Sandeep and his team to anyone looking to design and automate their machine.

Sam F

Great work with the layout, set-up, staffing, and thinning out of old materials. The business feels much more organized, and the location much cleaner. By the way, the system was a big hit today in its management debut. Lots of ‘oohs’ and ‘aahs’.

Greg F

I really enjoy working with Sandeep. He is a super nice guy with no hidden agenda which makes working with him very easy. He is an honorable man that I trust. I highly recommend working with him and endorse him as a customer and business partner.

Jim S

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