Our standard assembly service supports projects with parts such as tabs, brackets, harnesses, connectors, RF components, hinges, bearings, pins, and other electrical and mechanical components.

Our turnkey capabilities, deadline-driven support, and experienced design engineers ensure assemblies are build in the most efficiently.

We can integrate parts we produce with off-the-shelf parts, customer provided parts, as well as collaborate with partners for other custom components. Nexus can provide modification services for any stock parts.

Our team is well-versed in many mechanisms, including pick and place, laminating, heat sealing, ultrasonic welding, inspection, and more.

For unique projects, we happily accept those with one-off specifications. We can produce complete assemblies of ongoing releases in shipments of 50 units or more.

Our assemblers can build complex assemblies that include wiring, soldering, building wire harnesses, or integrating electronics.

The material handling systems we design eliminate cumbersome steps and unnecessary parts. We have the expertise to design and build automated material handling equipment that precisely manipulates, aligns and places parts in the right orientation.

Our material handling systems have utilized mechanisms such as pick and place, adhesion, sealing, dispensing, and lamination.

Our biotech client’s goal was to create a cartridge system that would achieve faster, more accurate assembly and higher production for diagnostic testing.

We designed and built a fully automated assembly system with 12 axes of motion and integrated two vision systems. The processes included placing multiple magnets, peeling, and placing labels from a roll using a reel-to-reel mechanism, flipping the part, and thermal bonding a graphite gasket.

After more than a year and a half and $1.25M in development with another large diagnostics company, our biotech client developed an inefficient automated liquid handler for isolating circulating tumor cells from blood samples, one chip at a time. They needed a new solution.

In eight short weeks, we designed and built a custom liquid handler which processed four chips at once. This automation accelerated our client’s growth, resulting in the creation of more than 100 replicas of the same system — and assisted in the company’s acquisition by a major investor.

Our biotech client’s goal was to create a cartridge system that would achieve faster, more accurate assembly and higher production for diagnostic testing.

We designed and built a fully automated assembly system with 12 axes of motion and integrated two vision systems. The processes included placing multiple magnets, peeling, and placing labels from a roll using a reel-to-reel mechanism, flipping the part, and thermal bonding a graphite gasket.

Our bioscience client needed to automate their challenging manual process of removing debris from micro-arrays (DNA chips).

We designed a comprehensive prototype system with the flexibility to choose from multiple cleaning processes. These processes included the ability to select any chip among an array of eight, add/remove weight to determine the exact pressure it would take to remove debris without damage, dispense cleaning solvent in two different ways, and allow for a custom cleaning pattern. The system was also designed and approved for CE certification.

Our biotech client’s process for removing sharp-edged steel arrays was unsafe/dangerous. To extract a single array, all five neighboring arrays needed to be manually removed and stored in order, causing potential tracking errors.

We designed a semi-automated bench top punch system that eliminated all safety concerns allowing the client to remove any or all 12 arrays with ease. After removal, the arrays were organized in custom-designed, positively stacking trays for long-term storage.

Our pharmaceutical client wanted to automate their dull and dirty manual process of dispensing glue on the outer perimeter of a tube (5mm diameter, 3mm high).

We built an automated glue machine designed with an end effector. The new glue machine picked up each tube from its interior surface and dispensed small uniform amounts of viscous glue on the outer perimeter.

Our pharmaceutical client needed an automation solutions for the dull/repetitive manual task of hand placing an O-ring onto a vial cap .

We designed and built a fixture, with a two-handed safety operation, to automatically and precisely attach O-rings. The result was increased throughput, precise and secure placement of O-rings, increased productivity, and reduction in employee injuries.

Our specialty pharmaceutical/therapeutics client needed a drug delivery device to automate their manual process.

We created a system featuring a reel-to-reel mechanism and formed a blister in a thermo-former. The blister was punched precisely using vision technology. A 4-axis SCARA robot then affixed a plastic part before an impulse heater sealed it. The drug delivery device was tested for leaks before being placed in a storage/transport tray.